In-Situ Sterilizable glass Fermenter-bioreactor( bench top Magnetic Drive )

In-Situ Sterilisable glass Fermenter|bioreactor( desktop Magnetic Drive   )

Models :  KNIKBIO   3GCA   5GCA       7GCA        10GCA           15GCA            20GCA
Total Volume       2liters     5 Liter          7Liter       10Liter           15Liter               20Liter
Load Proportion 65-80% of total volume, 70% optimum
Vessel Material  Part glass body and stainless steel lid and bottom

The high ratio: 2:1

Mixing method:  Magnetic Drive from bottom, without mechanical seal
Sterilization method: Automatic sterilization in situ

Control system: Siemens PLC, industrial LCD touch computer control, parameters can be set to store, can be remotely connected to the computer through the USB interface, the data

Stirring system
Mechanical sealing system: high-powered stirring oar, antifoam oar; AC electrical machine: infinite speed variation; rpm in the fermenter: 70~1000rpm±1%,The height of the stirring oar can be adjusted, too.

Temperature detection and control
Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~65℃±0.1℃,temperature probe(US)

pH detection and control
2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Mettler, Switzerland) and shielding lead (Mettler, Switzerland). fermenter is autocontrolled with peristaltic pump

DO detection and control
0-150±3% displaying precision 0.1%, sensor (Mettler, Switzerland) and shielding lead(Mettler, Switzerland)

Feed control
fermenter uses peristaltic pump (Longer) to add meterials

Antifoam control
Tested by sencor and added antifoamer by peristaltic pump

Intake control (air) :manual control rotameter

pressure detection and control
Pressure Control: Pressure meter and digital display and digital remote control, pressure control

we are compliant fermentation equipment for research, development, pilot and production applications. Our Factory in China. We provide the fermentor products including : Stainless steel  fermenter, Pilot combo stainless steel fermentor, glass fermentor,  fermenter, Multi-Union fermenter,Multi-stage fermentation tank,and shaking Incubators ,  Positive join stainless steel fermentor.

Competitive Advantage

Material and brand of key components

 

No.

 

Key component

 

Material and brand

 

Quantity

 

1

 

Vessel system The cylinder designed by our company uses stainless steel combined with glass partly. Stainless steel:Glass: borosilicate glass. The framework is advanced. 1
2 Buncher Panasonic, Japan 1
3 Speed regulator Panasonic, Japan 1
4 Solenoid valve Germany 1
5 Aeration filter 0.2μm, SARTORIUS, Germany 8
6 Breathing filter 0.2μm, SARTORIUS, Germany 4
7 pH electrode Hamilton /Mettler-Toledo,Switzerland 1
8 DO electrode Hamilton /Mettler-Toledo, Switzerland 1
9 Peristaltic pump Longer 4

Working environment:
Up to the internal &external environment required by fermentation
lUp to the technic-required water supply. The temperature of cooling water is at least 5℃ below the temperature of fermentation
Power requirement: AC220/2KW
Compressed air: Primarily-processed compressed air, relative humidity:≤60%,ventilatory capacity is accorded to the technics.

1 Tank cap automatically open system.( automatic lid lifer)
2 Tank bottom feeding and moving system
3 Double mechanical seal-Double protection
4 Pressure regulator
5 Double end face and cooling lubrication system
6 Inactivated exhaust system
7 Effect of stirring
8 Thermal mass flowmeter
9 Balance feeding weighing system
10 Tank weighing module-mettler
11 Siemens PLC, Schneider intermediate
12 All kinds of impeller

 

Specifications
For cell cultivation, bacteria, microbial fermentation and etc.
SEQ. main features
1 Full automatic equipment system including automatic cleaning (CIP), automatic sterilzation (SIP)
2 Flexible and modular-designed systemuser-friendly software, ease of operation
3 With rich experience for customers from different countries with mature standard design and optimized customized design
4 Economical choice and guarantee a trouble free operation and global
5 Efficient service support and spare part availability for overseas and domestic market

 

Name SIP magnetic mixing glass fermentation tank (bench-top bioreactor) Sterilizing in Place (SIP) mechanical mixing glass fermentation tank (bench-top bioreactor)
Type KNIKBIO-XGCA KNIKBIO-XGJA
Total Volume 1/2/3/5/7/10/15L
Materials 316L stainless steel + borosilicate glass
Stirring Methods bottom magnetic structure and top driven by the mechanical coupling top driven by coupling mechanical stirring
Sterilization Methods in situ sterilization
Basic Configuration temperature, RPM, PH, DO, fed-batch, antifoam, aeration (manual), Pressure (manual)
Extensible Configuration(optional) Liquid level control, fed-batch weighing system, multi-feeding & online testing of the content of methanol and ethanol, detection of O2 & CO2 exhausts
Control System KNIKbio-B BIO-Process controller
Other Electric Power 220V 2KW Dimension(L*W*H)800*500*670 Net: 55kgs
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