40 Liters 800 Liters 6 Sets Fermentation System

The 40 liters 800 liters 6 sets fermentation system is a versatile and high-performance solution designed for controlled and efficient fermentation processes. It is suitable for a wide range of applications, including vaccine production, biotechnology, and industrial microbiology.

This system is engineered to provide a stable, sealed, and contamination-free environment, ensuring consistent product quality and reliable performance across different production stages.

Advanced Control and Monitoring System

This fermentation system is equipped with modern automation technology, allowing operators to maintain full control over the process with ease.

Real-Time Parameter Monitoring

Key fermentation parameters can be monitored and adjusted in real time, including:

• pH level
• Dissolved Oxygen (DO)
• Temperature
• Stirring speed
• Airflow and tank pressure

All operational data can be transferred to a computer for analysis, helping improve process efficiency and decision-making.

Flexible Capacity with 6 Sets Configuration

The 40 liters 800 liters 6 sets configuration offers excellent flexibility for different production needs.

Scalable Production Setup

• Fermenters ranging from 40L to 800L
• Ideal for pilot and mid-scale production
• Supports process development and scale-up

This makes it easier for businesses to expand production without replacing the entire system.

Durable Construction and Hygienic Design

The system is built using high-quality 316L stainless steel, ensuring long-term durability and compliance with strict hygiene standards.

Key Structural Features

• Inner surface polishing accuracy of Ra ≤ 0.4
• Easy-to-clean design
• Compact and integrated structure

These features help maintain a clean production environment and reduce contamination risks.

Efficient Mixing and Aeration Performance

Proper mixing and oxygen supply are essential for successful fermentation.

Mixing System

• Multi-stage blade design
• Speed range: 50–1000 RPM (stepless adjustment)
• Stable and uniform mixing performance

Aeration System

• Multi-channel ventilation
• Automatic airflow and oxygen regulation
• Ensures optimal conditions for microbial growth

Intelligent Automation and Precision Control

The system uses a PLC-based control platform for accurate and reliable operation.

Core Control Functions

pH Control

• Range: 2–12
• Accuracy: ±0.02
• Automatic acid and alkali dosing

Dissolved Oxygen (DO) Control

• Range: 0–100%
• Accuracy: ±3%
• Controlled through airflow, agitation, and pressure

Temperature Control

• Range: Cooling water +5°C to 80°C
• Accuracy: ±0.1°C
• Electric heating combined with water cooling

Sterilization and Cleaning System

Maintaining sterility is critical for safe and effective fermentation.

Integrated Safety Features

• SIP (Sterilization-In-Place) automatic system
• Optional CIP (Cleaning-In-Place) system
• Sterile air filtration
• Exhaust gas treatment with heating and filtration

Automated Feeding and Foam Control

The system includes a complete feeding and foam management setup.

Feeding System

• Acid and alkali solutions
• Culture media
• Antifoam agents

Foam Control

• Automatic foam detection
• Peristaltic pump for defoaming

Why Choose the 40 Liters 800 Liters 6 Sets System

The 40 liters 800 liters 6 sets fermentation system is an ideal choice for manufacturers looking for flexibility, precision, and reliable performance.

Key Advantages

• Fully sealed and contamination-resistant design
• High-precision monitoring and automation
• Flexible capacity for different production stages
• Easy maintenance and cleaning
• Suitable for biotech, pharmaceutical, and industrial applications

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